Insignia 5 Digital Die Cutter

The Rollem Insignia 5 Digital Die Cutter creates a distinct space in the print finishing market for sheetfed label, packaging and mail applications. This flexo-magnetic rotary die cutter is set apart by its short, medium or long run capacity. Changeover on this machine is measured in just minutes.

With run speeds up to 5,000 sheets per hour and it’s ease of operation, IS5 will open endless revenue streams for your business, at a surprisingly affordable price!

IS5 will die-cut, kiss-cut and cut-score a virtually unlimited number of products including labels, folding cartons, shaped direct mailers, presentation folders, magnets, POP displays, custom greeting cards, event passes and much more.

”I purchased the Insignia 5 from Rollem in August of 2016 … We put the demo unit to the test with various dies, paper sizes and weights.

Since the installation we have run various short and long run jobs with great success. Our operators enjoy the quick setup, ability to run various stocks with minimal difficulty and a quality finished product. I am very happy with the unit and the services the Rollem team provides.

Jim KelmOwner, Studio 1
  • Insignia5 w strip 2
  • Insignia5 w strip 3
  • Insignia5 w strip 4
  • Insignia5 w strip 5
  • Insignia5 w strip 6

Features

  • Feed materials from 0.0025″-0.030″ thick (0.063mm – 0.76mm) →
  • Feeder is governed via mechanical timing →

Benefits

  • Expand your print offerings and serve a larger and more diverse client base
  • The phasing of the sheets feeding into the cutting station remain accurate and consistent

Capabilities

  • Die Cutting
  • Kiss-cutting
  • Embossing
  • Perforating
  • Scoring
  • Creasing
  • Hole punching
  • Standard IS5 Components:
    • Top suction air feed system
    • Full registration system complete with side guide, head stops, and gripper fingers,
    • Upper magnetic cylinder, lower hardened anvil cylinder, and high capacity receding stacker
  • Produce one-off items, such as product prototypes, or customized items, to hundreds of thousands of identical products.
  • Die-cut industrial name tags and component identification labels in a wide range of substrates, including foils, plastics, and aluminum
  • Run materials printed in pure black, with reflective or transparent properties, or specialty finishes such as foil or raised UV inks.

Specifications

  • Material Thickness:
    • Minimum: 60lb Cover / 50gsm
    • Maximum: 0.024” / 400gsm
  • Sheet Size:
    • 8 x 8” Minimum (20 x 20cm)
    • 20 x 15” Maximum (51 x 38cm)
  • Speed: Variable up to 5,000 sheets per hour
  • Register:
    • 4 Adjustable front head stops
    • Side guide; pull left or right
    • Gripper finger cam system
  • Feed: Top suction air feed w/ 3 movable sucker heads. Front & side air separation. Feed capacity of ~36”
  • Cylinder Options:
    • Upper: magnetic, ceramic & steel
    • Lower: Hard anvil, no lower jacket required
  • Air Supply:
    • Becker feed pump built in.
    • Compressed house air or air compressor required for stripping unit air knives.
  • Electrical Requirements:
    • 230v – 60Hz – 3-phase – 12amp
    • 110v 1-phase line
    • *Other voltages available
  • Footprint (Die Cutter Only):
    • 60” long X 48” tall X 40” wide
    • 152cm long X 122cm tall X 101cm wide
  • Weight:
    • 2,900 lbs / 1,315 kgs
Download Spec Sheet (PDF)

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